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Current location£ºHome > products > Clean Air Treatment > Deliquescent Air Dryers > Comparision the deliquescent air dry with refrigerant air dryer
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Comparision the deliquescent air dry with refrigerant air dryer
ÉÌÆ·Ãû³Æ£ºComparision the deliquescent air dry with refrigerant air dryer
 

 

Model

 Deliquescent

 Refrigerant

Regenerative

How dryer removes moisture

chemical absorption, Desiccant absorbs moisture and dissolve slowly. Desiccant not regenerated

Heat transfer, cools air to condense moisture

physical adsorption, desiccant attracts and holds moisture on surface unit regenerated

 Operating principles

Air enters lower central area of vessel where larger droplets and solid particles are separated mechanically. As the desiccant melts, moisture is adsorbed by the tablets. the water and dissolved desiccant drop to the claim area, which can be drained manually or automatically.

Entering air is pre-cooled in first heat exchanger before entering the second for final cooling. Heat from the air is transferred to the cool refrigerant. Condensed moisture is trapped and discharged through an auto drain.

One tower receives wet air, which flows through desiccant bed, and the moisture collects on the desiccant. simultaneously desiccant in other tower is being regeneated. Collected moisture is driven off by electric or steam heat and/or a purge of dry air from operating tower.

 Desiccant

 Desiccant tablet

none

 Activated Alumina & Molecular Sieve

Energy required

 none

Electric. water for watercooled condensers where specified

Electric plus power for regeneration electric and lose compressed purge air 

Environmental problems 

 none

 exhaust gas pollutin of cool coal

rest of active carbon, pollution

 Pressure Dew Point(at7kgf/c©O)

 8¡æ yearly mean

£¨in winter -3¡æ£©

 4¡æ-10¡æ

 -40¡æ-80¡æ

 Oil removal ability

remove some larger liquid-phase oil particles

condese some oil droplets during cooling process

none

Drop (Pressure loss)

 <1%

 5-8%

 10-15%

Inlet air temp-max-min

 38¡æ

No minimum

 38¡æ

 4¡æ

 

 38¡æ

 4¡æ

 

 Location

indoors or out doors

 indoors

indoors or out doors

Pre filter required

recommended where heavy amounts of oil are present to prevent coating of desiccant tablets

recommended. prevents fouling of heat exchanger

Yes. prevents oil and liquid water from damaging or overloading desiccant bed

after filter required

yes. to prevent particle migration from desiccant in case of system upset

recommended for critical applications

yes, to prevent particle migration from desiccant.

Maintenance

Drain condesate once every year by drain manually or with auto drain

blow dust from condenser fins regularly, check and clean auto drain

replace desiccant every 1 or 2 years, adjust controls. clean or replace filter elements

Repair requirements

none

qualified service personnel

 qualified service personnel

efficiency and function

saving expenses without air consumed

regular maintain: outlet of pollution;

loss about 8-10%

ative alumina replaced every year, expenses increased, air loss will be more.

Maintenance cost comparision for air dryer

 

 Power

Refrigerant dryer

deliquescent dryer

 total

(RMB) 

 power consumption

 cost of pressure lost 

  total(RMB) 

 cost of solvent consumption

 cost of pressure lost 

  sub 

7.5HP

2,224

56

2,270

405

11

416

1,854

15HP

3,115

78

3,193

810

15

825

2,368

20HP

3,678

92

3,770

1,318

18

1,336

2,434

30HP

4,879

117

4,996

2,350

22

2,350

2,646

50HP

7,431

186

7,617

3,330

36

3,366

4,251

100HP

18,315

458

18,773

5,973

88

6,061

12,712

150HP

21,317

533

21,850

8,635

102

8,737

13,113

200HP

26,121

653

26,774

1,1823

125

11,948

14,826

300HP

37,830

946

38,776

1,6563

181

16,744

23,032

400HP

46,837

1,171

48,008

2,3645

225

23,870

24,138

600HP

65,302

1,633

66,935

4,0425

313

40,738

26,197

1000HP

100,580

2,515

103,095

6,5400

483

65,883

37,218

BDX-AC power consumption

Power

7.5HP

15HP 

20HP 

30HP 

50HP 

100HP 

150HP 

200HP 

300HP

400HP 

600HP 

consumption(RMB)

115

 115 

 648 

 1,152 

 2,160 

 2,664 

 3,960 

 4,320 

 4,320 

 8,640 

 8,640 

Remarks£º

1. air pressure for the entrance£º7kgf/cm²£»

2. maintenance costs in calculated by 6000 hours/year£»

3. 1.5 yuan rmb/grad for industry power£»

4. solvent cost is 25RMB per kilogram£»

5. the pressure loss of deliquescent air dryer is work pressure of 0.5%-1%, the pressure loss is calculated by work pressure of 1%.

Consumption changes of solvents in seasons

Model

Power of compressor

volume(m³/h) 

Spring-Autumn(3-5,9-11)

Consumption(kg)

Winter(12-2)

Consumption(kg) 

Sommer(6-8)

Consumption(kg) 

on one year

Consumption(kg) 

BDX002AC 

2HP

 20 

 2.1 

 0.5 

 2.7 

 5.3 

BDX007-AC  

 7.5HP 

 60 

 6.4 

 1.6 

 8.2 

 16.2 

BDX015-AC  

 15HP 

 125 

 12.6 

 3.1 

 16.7 

 32.4 

BDX020-AC  

 20HP 

 200 

 20.5 

 5.1 

 27.1 

 52.7 

BDX030-AC  

 30HP 

 350 

 36.3 

 9.1 

 47.7 

 93.1 

BDX050-AC  

 50HP 

 500 

 52.3 

 12.9 

 68.0 

 133.2 

BDX100-AC  

 100HP 

 900 

 95.4 

 23.2 

 120.3 

 238.9 

BDX150-AC  

 150HP 

 1,300 

 137.0 

 34.0 

 174.3 

 345.3 

BDX200-AC  

 200HP 

 1,800 

 186.7 

 45.6 

 240.6 

 472.9 

BDX300-AC 

 300HP 

 2,500 

 260.4 

 64.0 

 338.1 

 662.5 

BDX400-AC  

 400HP 

 3,600 

 373.3 

 91.3 

 481.2 

 945.8 

BDX600-AC  

 600HP 

 5,000 

 596.2 

 146.5 

 773.7 

 1,516.4 

BDX1000-AC  

 1000HP 

 8,034 

 1,028.1 

 252.7 

 1,334.2 

 2,615.0 

Remarks£º

 air pressure for the entrance£º7kgf/cm²

 air inlet temperature£ºspring and autumn 15¡æ£»sommer 32¡æ£»winter 5¡æ

 solvent consumption is calculated by 6000 hours/year, 3000 hours in the fall and spring, summer and winder 1500 hours running.

Maintenance cost of deliquescent air dryer

 Model

Power 

solvent consumption 

cost of pressure loss  

total(RMB) 

 BDX002-AC 

 2HP 

 133 

 5 

 138 

 BDX007-AC 

 7.5HP 

405

11

  416 

 BDX015-AC  

 15HP 

 810 

 15 

  825 

 BDX020-AC  

 20HP 

 1,318 

 18 

  1,336 

 BDX030-AC  

 30HP 

 2,350 

 22 

 2,372

 BDX050-AC  

 50HP 

 3,330 

 36 

 3,366

 BDX100-AC  

 100HP 

 5,973 

 88 

 6,061

 BDX150-AC  

 150HP 

 8,635 

 102 

  8,737 

 BDX200-AC  

 200HP 

 11,823 

 125 

  11,948 

 BDX300-AC  

 300HP 

 16,563 

 181 

  16,744 

 BDX400-AC  

 400HP 

 23,645 

 225 

  23,870 

 BDX600-AC  

 600HP 

 40,425 

 313 

  40,738  

 BDX1000-AC  

 1000HP 

 65,400 

 483 

  65,883 

Remarks£º

1. air pressure for the entrance£º7kgf/cm²£»

2. maintenance costs in calculated by 6000 hours/year£»

3. solvent cost is 25RMB per kilogram£»

4. the pressure loss of deliquescent air dryer is work pressure of 0.5%-1%, the pressure loss is calculated by work pressure of 1%.

 

 
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